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PCB Manufacturer China, PCB Manufacturing, Rapid Prototyping, Multilayer/AL MCPCB/FPC,Low cost production

PCB Manufacturer, quick turn Fast PCB Prototype, low cost High quality Bare PCB Contract Manufacturing, Multilayer // double side //FPC, High Density precision PCB, Impedance control PCB, Buried & Blind Via, Gold Finger, Lead free/ROHS/UL;
Gold Plating PCB,Immersion Gold/Silver surface, HASL surface.Heavy Copper PCB,
Material: FR4, High TG FR4, Rogers 4003,4350,Al Aluminum metal base,Taconic,Halogen Free material, CEM-3,Fr2,CEM-1,CEM-2,94VO, Rogers HF material, Polymide,Flexible PCB FPC etc. UL certification, quote & order 24 hour;
 
 

Customer Service Guideline for PCB factory line:
Quick response, Professional Service & Strive for the best.
Flexible PCB (FPC) and Rigid PCB Sample or mass production.

PCB fast Prototype output varieties: 3000 types per month

PCB output volume: 100,000 suqare feet per month

Quick turn / fast Prototype service:

Customer allover North America (USA - United States, Canada), Europe(UK - United Kingdom. England, France, The Netherlands, Spain, Austria), India...

The quickest Prototype lead time for 2-layer PCB: 24 hours
The quickest Prototype lead time for 4-8 layers PCB: 48 hours
The quickest Prototype lead time for 10 layers PCB or above: 120 hours

High Density PCB, Impedance control PCB, Buried & Blind Via, Gold Finger PCB,
Gold Plating PCB,Immersion Golde surface, HASL surface.Heavy Copper PCB,
Rogers PCB,Rigid Flex PCB, Teflon PCB, Halogen Free PCB, High TG PCB(High Temperature PCB), HF PCB(High Frequency PCB);
Aluminum PCB(Metal Base PCB)

For furhter information, please feel free to contact us,quote & order 24 hour.

 
 

PCB Manufacturer China, PCB Manufacturing, Rapid Prototyping, Multilayer/AL MCPCB/FPC,Low cost production

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Aluminum base PCBs
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Double-sided flexible PCBs Printed Circuit Board (PCB) Etching

The process of manufacturing the Printed Circuit Board laminate is handled by a subcontractor. It is a very interesting process to watch (well, if you enjoy seeing factories...) - we have some photos of a PCB manufacturing plant. We outline the steps in the process below.
The PTH Printed Circuit board manufacturing process.

CAD File processing
The PCB CAD files (or Gerber files) are sent to the manufacturer by email
The PCB manufacturer has their own pre-production inspection of the files at which they add a drill list and identification
The CAD files are rasterised and photoplotted to make film artwork
Laminate drilling and electroplating
The process starts with bare laminate material - usually FR-4 Manufacturing of Original PCB


I will introduce about the making of the Printed Circuit Board(PCB)
which I use when I assemble the electronic circuits from this page.

About the Printed Circuit Board
Implement of the Printed Circuit Board making
Process of the Printed Circuit Board making
Making of the Double sided printed board
Cool-Amp silver plating
CAD software EAGLE


The circuit board when I assemble the electronic circuits is generally using the one which is called "The universal circuit board".
As for the reason, the circuit to make is because it makes only once.
Generally, I don't make many sheet of the printed boards with the same pattern.
Also, when changing the circuit after the operation confirmation of the circuit, the universal circuit board is convenient.

However, when trying to make all electronic circuitses with the universal circuit board, there is a limit.
The case where had better make the Printed Circuit Board is shown below.
The circuit which handles the high frequency
In case of the circuit which handles the high frequency (the MHz order), the length of the wiring, the way of letting through the wiring have an influence on the circuit operation. Because it is, it is necessary to investigate the length of the wiring, the distance with the other circuit.Beta-Layout Limited

Labcenter has combined with Beta-Layout Ltd to offer all our customers a cost effective and stress free means of getting PCBs manufactured.
A large part of the cost of manufacturing a PCB is the 'setup cost' - the time and effort involved in setting up the manufacturing process prior to manufacturing the board. For a one-off PCB this is a significant overhead.
Beta-Layout's innovative PCB Pool service allows board designs from several customers to be optimally combined and manufactured as a single, large board which is then cut up after manufacture. As only one board is actually manufactured there is only one setup cost and this is divided out amongst all the customers thus reducing the cost of manufacture to each customer.
Note that, despite this cost sharing principal, the price charged by Beta-Layout is based on a fixed price per dmĀ² and not on the number of pool participants.
Beta-Layout are now able to accept Labcenter Electronics layout (.LYT) files and will produce all the necessary CADCAM files themselves.
Beta-Layout web site Electronic Manufacturing Services

PCB Assembly (PCBA), Through hole PCB Assembly, Surface mount PCB Assembly, PCB design and PCB manufacture have been the core business of Cephos for over 35 years.

Cephos Sub-contract and Contract Electronic Manufacturing (CEM) Services also include part and full box build and testing, electronic design and component supply and kitting.

Cephos provides the very best service in all aspects of electronic and electro-mechanical manufacture and based in Kent (UK), within the M25, Cephos is within easy reach from all of the major routes around London and the South-East.

Cephos can provide a fast turn-around in the design, manufacture and supply of prototype pcbs and low, medium and high volume production printed circuit boards; single sided PCBs, double sided PCBs and multilayer PCBs.

The Cephos philosophy has always been 'Your Problem is our Business'

We establish long and successful professional relationships with all of our clients, Cephos expertise streamlining the pcb manufacturing process across all electronic industries. The Company is organized within the constraints of ISO 9000 as is apparent by our customer base, end users include the following:Code (233)
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Status Update (12)SO 9001:2008 registered custom manufacturer of metal stamping products including printed circuit boards (PCB) with thickness up to 3/8 in. Materials include aluminum, brass, bronze, carbon steel, cobalt steel, copper, stainless steel & steel. Various features include coated, countersunk, cruciform, embossed, enameled, flat, heat treated, ornamental, strain relief, tapped & threaded. Production capabilities include bulk, complex, heavy gauge, high strength, intricate, medium-to-large, micro, microminiature, miniature, small, subminiature, thin gage & thin wall. Other capabilities include assembly, consulting, deburring, design, heat treating, plating, packaging, powder coating, stress relieving, swaging, tapping, trimming & welding. Various industries served include aerospace, agricultural, automotive, communications, construction, electrical, electronics, medical, military & semiconductor. JIT shipping.
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Circuit Express Limited
Circuit Express are a efficient and knowledgeable UK-based PCB manufacturer that specialises in fast turnaround PCB manufacture.
Board layouts must be supplied in Gerber and Excellon formats making their service only suitable for Proteus Professional users.
Market Leading PCB Manufacturers
Garner Osborne are specialists in Printed Circuit Board Manufacture. Based in Newbury, Berkshire, our factory is equipped with only the most advanced technology to offer you a superior product for a diverse range of applications. With the expertise you need in-house, we are the PCB Manufacturers who will develop the right solution for your needs.

For All Your PCB Requirements
Working exactly to your requirements, our expert team will understand what you want to achieve and deliver on time and on budget. Through our tried and tested manufacturing partnerships, we will also offer you high volume PCB manufacture with quality as standard with Offshore Suppliers.

PCB Design
PCB Prototype
PCB Manufacture
PCB Assembly

When doing the high density assembly
In case of the universal circuit board, the hole to mount the part becomes the 0.1-inch interval.
Because it is, in the case which mounts with the part in the interval below it, the Printed Circuit Board must be made.

The laminates, (with copper on both sides, but no pattern yet) are drilled with holes. For reasons of economy, the laminates are larger panels that often contain several PCBs
The drilled laminates are coated in a chemical to enhance electroplating of holes. This is usually done using a multistep process called electroless copper.
The laminates are put in a copper plating bath, all the holes are electroplated. This connects pads on opposite sides of the PCB, electrically, through copper in each hole.
Laminate etching
The laminates are coated with a UV-sensitive photo-resist
The track pattern is imaged onto each side of each PCB, using the photoplots and UV light
The photo-resist is developed, leaving photo-resist only where copper is required
The laminates are put in acid, to etch away unrequired copper, forming the track pattern
The bare copper PCB, with tracks and pads now finished, is cleaned
Laminate solder masking and tinning
The bare copper PCB is silkscreened with a solder mask (usually green)
(Sometimes the solder mask is applied by photoimaging or dry film)
The solder mask is dried or cured
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