washing machine control board PCB assembly electronic manufacturing
washing machine control board PCB assembly electronic manufacturing
  • washing machine control board PCB assembly electronic manufacturing
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    Step 7: Install the new machine control board

    Position the new machine control board in the mounting slots and slide it to the right to lock it in place. Replace the mounting screw.

    Step 8: Connect the wires

    Using your digital photograph or documentation as a guide, connect all the wires to the new machine control board.

    Step 9: Reinstall the housing cover

    Modern washing machines all contain a computerised timer and this is responsible for controlling all the different circuits in the machine, such as the drain circuit and the heating circuit.

    If you suspect that there’s a fault in one of the circuits in your machine, it’s usually much easier to test all the components in the circuit then trying to prove that the problem lies in the control board.

    The Kenmore Elite HE3 washers will stop their cycle and display an error code if they detect a problem. Two error codes seem prevalent, FDL and F11. FDL indicates a failure of the door lock mechanism. F11 indicates an error in communication with the control board manufacturing and the front panel. Clearing the error and restarting the cycle may fix the problem temporarily, but is not a permanent fix.

    One condition known to cause the problem is that the door latch relay on the control board can become coated with carbon due to excessive arcing. This guide will explain how to access and clean or replace the relays.

    For example, in the drain circuit, you would check the manufacturing drain pump and the wiring, while for the heating circuit you would check the element, the thermostat and the wiring.

    If you then suspect that the problem still lies in the circuit board, unfortunately, it’s usually quite difficult to test the board and you’ll actually just need to replace it altogether.

    In this video, we will go through manufacturing some of the various ways in which you can try to diagnose the problem you are experiencing with your washing machine.

    Position the housing on the front of the machine control board. Snap it into place, making sure all the locking tabs are engaged.

    Step 10: Reinstall the dispenser hoses

    I located the control board tucked behind the rear panel:-

    To test the element, first disconnect the lugs and then turn your meter onto a high resistance setting and measure from earth to one of the terminals – from this you shouldn’t get a reading.

    Proceed to put your meter onto a low resistance setting and measure across the element. On this element there is a reading of about 27 to 28 ohms, so that indicates that this one is OK.

    The access to the board is gained through a cover panel on the back of the washer. Pull it out from the wall (if you have not done so already) and locate the screws. On my LG there were seven, three across the top, three across the bottom, and one in the middle. Note the differences in screw sizes as they come out, and if you wish, mark them for where they go back. I had two different sizes. The cover then lifts away easily.

    You may well be beginning to see why we don't like selling these parts.

    When you get the new timer go wire for wire, spade connection by spade connection unless there has been any modification to the wiring or time. Normally any modification is included with the timer if there has been any as the goods must be fit for purpose, in other words it has to be a suitable replacement, that does not however mean that it has to be easy.

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    More than welcome on the thread.!!
    Can you check and see if that model has a sealed drum.? by this I mean turn it on its side and check if the plastic drum is 2 halves held together by a ring of torx screws. If its not, that manufacturing is just 1 molded piece that seems 'plastic welded' together then its not worth your while replace the PCB as the life of these type drums is circa 5 years. You cannot replace the drum bearings on these, manufacturing need to buy a complete drum, approx. €150.
    So no point buying a PCB and finding the drum packs in after a few weeks/months.
    On the 'screwed together' drums a fairly handy DIY person can replace bearings.

    It is worth noting that, under current manufacturing UK legislation there is no legal requirement for a manufacturer of any product to supply technical or wiring information. So, if you do have a problem, in a great many cases don't expect a lot of help as, even if we can access the information and diagrams we are legally restricted in passing it on due to copyright legislation. Yes, we know, it's madness and we'd love to change it but that's the way it is for now.

    It worked! Thanks. We have manufacturing an HE4T, bought around 12 years ago. Used twice a day. For the last couple of years it would throw an occasional DL code, and we had the ritual of opening the top and jiggling the pink heavy duty wires at the control board and that seemed to work. Went on like this for a long time. We had a matching set of W/D and pedestals so I didn't want to give up on them. I do have some electronics background, so I was keen to fix it. I thought maybe the one of the plugs was bad, or even the board. I removed the board and re-soldered key areas I thought may be the problem, even soldered wires direct from the 4-lead DL pink plug to no avail. It turned out it was the K4 RELAY, not the K1 for us. The K1 looked perfect, but the K4 had arc dust on the closing set (normally open) contact. I filed the contacts with fine grit paper. But I swapped the two relays upon reinstallation (let the other cleaner really have a go at the next 12 years). So far all good. Will buy new relays though.

    Unplug the washer’s power cord and slide the machine away from the wall. Turn off the hot and cold water supply faucets. Disconnect the hose couplings from the back of the machine, using channel-lock pliers.
    2
    Remove the three angled screws securing the lower back edge of the control panel to the washer, using a Phillips screwdriver. Rotate the panel forward to reveal the oblong, gray control board mounted in the middle of manufacturing the opening.
    3

    I have faced problems with Top Loading "Whirlpool" Automatic Washing Machine Control Panel.I had purchased this machine 5 years back in India. These machines are mfd. in India.Initially manufacturing there was problem with load balancing as clothes if just dumped in chamber would make eccentric load and there was loud sound of inner barrel hitting outer barrel. I started loading clothes in manner so that there is uniform load around barrel.Thus this problem was solved.

    Now about five months back the control panel consisting of PCB stopped working. I had to replace complete panel @$150. It worked for five months and again it went bust.

    Mechanic informed me that these panels are imported from China and are of unreliable quality.
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    You will note that the two boards are connected using three sets of wire. There are two sets of data cables with the multitude of colors - the geek out there could tell you the proper name manufacturing for them - and a power supply cable.

    These are all removed from the control board side. There are clips that hold these in place that are easily released by pressing down. You should take care to pull these out with care - they can take some effort though, just don't torque them back and forth, manufacturing and don't pull on the cable but use the plastic fitting.

    Remove the power cable from the brackets in the housing.

    The control knob is needed for the replacement board (unless you ordered one with it). It is made up of two parts: an outer transparent cover, and the silver button itself. While manufacturing it might be possible to pull both the cover and button off in one piece, I found that it would not. I removed the outer cover by prying. The inside button was then able to be removed from it's spindle.

    Working in a busy spares department for many years we will often get people that woudl come to the spares counter or calling us daily asking how much a new programmer was for their machine. Without exception we would ask the simple question "What's wrong with it, are you sure you want that part?" because in more than 90% of cases we knew, even before asking the person, then the timer, programmer or module wasn't faulty at all.

    We are going to be candid here, most people take a guess and haven't actually got a clue what the real problem is. So we often wonder, if you're having a guess at it why do people always pick the most expensive part to take a punt on?

    So nothing much has changed in this respect over the past twenty years or so.

    But what we try to do is help people with a gentle nudge in the right direction in an attempt to inform people that timer faults on washing machines and washer dryers, whilst they do happen, are not as common as people think they are.

    Even engineers can sometimes be led to that conclusion incorrectly.


    A person (you perhaps) has a problem with the appliance, the programmer starts going cuckoo and so the person tries to find out what the code means. They can't so they call up and ask for the price of a repair or a new part, thinking that the main timer is goosed, only to find that the cost to replace it is prohibitive.

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    If you stop and think about it, if you are a major retailer or you are a manufacturer that is concentrating on volume and market share then where does you r interest lie? It's not hard to work it out, it relies massively on selling more and more appliances. Do you honestly believe that many of these companies are there to save you money and will help you avoid buying a new machine from them?

    Ah but, you say, I won't buy the same rubbish again! Well, actually, you very likely will or from another that's just as bad, have a read at this article called "What Is In A Name" or indeed read about own label brands as there aren't as many actual makers as there are brand names, not even remotely close.

    You don't really think you will win do you against the might of massive corporations and international retailers they have all us, their customers, well sussed out? Well, you can in some small way escape some of this rat race by buying a bit smarter in the first place by getting good advice, buying decent appliances and not being tempted by fancy blue LEDs or some other funky feature and a low price.

    Well what I found out was that it is not hard at all. Now I am not a manufacturing professional installer, and took on the install at my own risk, if choose to do your own install you run the same risk. For me this replacement was simple and straightforward, and would have taken anyone no more than half hour. Including taking the pictures I did this replacement in about 15min.

    So, the other day the wife uttered the following words to me completely out of the blue "I need a new washing machine"........at which point I spluttered on my beer, the thoughts of needless & severe wallet surgery taking place. "Not a chance I said........where's the patient?". I was led to the location of the offending machine.....and got to work.

    The old mechanical controller manufacturing functioned like a player piano. A rotating drum with ridges actuate different cycles in the washing machine. Some of the cycles weren’t working properly so [hydronucleus] ripped them out. With the help of a schematic posted on the washing machine itself, the cycles were able to be programmed into the Arduino.

    Genuine replacement electronic control board for your washing machine.
    This can fit washing machines sold by different manufacturers and brands.
    For a full list of models this part / accessory is suitable for click on "See more product details" & then click "See all product details"
    This is a Genuine Product
    Take safety precautions when repairing all appliances. Repairs to gas appliances should only be made by a Gas Safe Registered engineer.

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    Hey guys! Just wanted to tell anyone who's mentally (and miserably) preparing themselves to have to fix their washer.
    I had same manufacturing problem: an f11 error that I could not clear....2 weeks of trying. I unplugged it, plugged it back in....i did this repeatedly....and nothing. Still had that error.
    Anyway, when I finally got 'ready' to do this repair I took the stacked-on-top dryer off of it and in a last ditch effort, decided to plug it in.... you know, just one last time .... and I'll be a son of a b*tch! The manufacturing thing works. No code. No problems at all.
    I've no clue as to whether the dryer being on top of it had anything to do with it, but one must admit, it sure is odd.....
    Anyway..... you might just try leaving it unplugged for a few hours and always make that 1 last attempt! Ya never know.
    Whew. I dodged that bullet. (for now)

    Short Circuit - Checking The Circuit Board

    If when you have removed the element it doesn’t get rid of the short, the next thing to disconnect is the circuit board. Once disconnected you can then check for a short there.

    I have this control board from an LG washing machine and the main fuse is open so I suspect there is a short in the power supply section of it as there is no power on the front panels when plugged in and turned on. My question is in regards to the epoxy and although I think I already know the answer, I will ask anyways. There is a rubbery coating that the whole board is immersed in. Has anybody ever successfully removed one of these boards, repaired it and returned it to it's former glory. If you have, how did you go about doing it. I would be surprised if anybody has done this but curiosity has gotten the best of me.

    If the short still hasn’t gone, move further along the line and try checking on the filter board. If the short still hasn’t gone then it’s likely to be in the plug and the cable and you’ll need to replace those.

    The Machine Is Tripping The Electricity

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    If your machine is tripping the electricity, the process for diagnosing is largely the same - however, it may be that a normal meter won’t show any fault being present.

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    Inside you will note the control board, and a whole bunch of wires and stuff that you can ignore. The user interface board is sandwiched between that control board and the metal housing of the washer, inside of a plastic frame. manufacturing The whole top unit can now be tilted forward and laid face down on top of your washer. This will allow you to easily get the rest of the job done.

    Control and power PCBs and interface units/switches to be easily accessible to remove and replace by service technician requiring no special tools or equipment.
    Replacement PCBs, whole interface unit or dials and switches to be readily available in the UK for at least 5 years after the machine is last manufactured and at reasonable cost (less than 20% of the latest cost price of the new machine).

    Cool Care Components is the Sole proprietorship based firm commenced in the year of 2010 at Bengaluru, Karnataka, (India). We are involved in dealing with the products such as Refrigerant Gas, R22 Refrigerant Gas, Fridge Spare Parts, Washing Machine Spare Parts, Microwave Components and many more. Our company is also engaged in providing Repairing Service. Our industry is renowned among the customers due to quality products and affordable prices. The main objective of our concern is to satisfy the clients by offering them the top quality products and services. The offered products are manufactured by utilizing optimum grade components and sophisticated techniques at our vendor’s end. All products and sevices are especially scrutinized with different parameters in order to provide the utmost quality things. In accordance with the qualified engineers, all work is done in an appropriate manner which help us to remain in this competitive market.

    PCBs to available pre-programmed or are able to be configured from the board itself without specialist equipment. Any reprogramming software to be made freely and publically available to the repair sector.
    Soldered connectors to be used on PCBs where this does not hinder repairs. Clip in connectors to be used rather than spade types on other connections.
    All PCBs and connectors to have vibration protection (e.g. rubber mounts) and acrylic or silicone conformal coatings.
    All PCBs and connectors to be placed so as to avoid any potential water leak risk and should be protected from water/humidity ingress to IP66 standard.
    Critical components on PCBs to be well spaced with adequate heat sinks.
    Power surge manufacturing protection to be provided on the power board (e.g. using a varistor).
    Wiring/looms not to be under tension and to be well supported.
    Switches and dials to be specified to last at least 1,300 selections *

    If you do choose to have a go and replace a timer then DO NOT remove the old one until you have the new one. Doing so will, most likely lead to a wire being dropped or fitted incorrectly when it comes to fit the new one and, with many wiring diagrams not available, this can be a disaster. Still worse, make a mistake, blow another component or the timer itself and you have no recourse whatsoever, you will not be given a refund on the part.

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    There are three or five relays on the circuit board. K6 is an OMRON G2RL-1A-E, 12VDC, and rated to switch 16A at 250 VAC. K1 and K4 are both OMRON G5LE-1-VD, 12 VDC, and rated to switch 10A at 250 VAC.
    K1 controls the door manufacturing lock solenoid. I found the contacts on it were blackened due to arcing. I didn't bother to find out what the other two relays do, but I cleaned them all anyway. Another repairer says that only K1 & K4 were inspected; K1 had significant contanimation & K4 looked new by comparison. Treated K1 only with all problems resolved!

    Unsolder one relay at a time from the circuit board, clean or replace it, then solder it back in position.
    To unsolder a relay, start by heating the solder manufacturing at one end of the relay, and gently pull the relay's plastic package with a finger on the hand holding the circuit board. Use solder wick to remove excess solder. After making progress at one end, switch to desoldering the contacts at the other end of the relay in the same fashion.
    To clean a relay, open its plastic case. Blow out the dust and grit. Dress the relay contacts with a small piece of folded-in-half 200-400 grit sandpaper, treated with contact cleaner. Replace the plastic case on the relay.

    Properly connect the dispenser hoses on the back of the dispenser housing.

    That same person then decides to just buy a new one, it's just as cheap in the long run.

    The machine goes to recycling.

    Very often the machine that is sent to landfill has little wrong with it, thrown away for a £20 door lock or some such minor fault just because it was assumed that the fault was the timer. The cost to the environment in disposal of the old machine and the supply of the new one is just absolutely staggering as we are talking about hundreds of thousands of appliances a year, not just a few hundred.

    All because of a silly fault code. Or is it?

    The other obstacle in this repair was getting enough relays together to switch everything in the washing machine. This was solved with a Sainsmart 16 relay block, which has more than enough relays for the job. [hydronucleus] wired up an LCD manufacturing and a pushbutton to control it and his washing machine is as good as new! The cost of the repair certainly beats a new machine, too. Although if it finally gives up the ghost completely, he could always turn it into a windmill.

    Hotpoint WF340 Washing Machine, barely 6 years old (a young pup!). On powering up ALL lights flash in sync, no buttons or knobs have any affect, and you can't switch it off except at the mains plug. Time to rip out the control board and have a look.

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    Of course there are exceptions to prove the rule. Take for example Servis washing machines and many of their washer dryers, over the past few years if they don't spin or do something untoward then the chances are that the module will be faulty and, from Servis, they are not what we would call cheap. But for the most part timers and modules are fairly reliable these days, the other bits that they rely on, well that can be a whole other story.

    Step 11: Reinstall the top panel

    Push the panel down and forward to seat it on the washer frame. Reinstall the screws to secure the back panel. Avoid overtightening.

    When a fuse is blown, it is caused by a short circuit somewhere in the machine and this short can either exist in the control board or within components around the machine.

    You can easily check for a short by just unplugging the machine and then using a multimeter on a resistance reading to check for the short across the plug - through live and earth, and live and neutral.

    If there is a short there it’s going to show up as a resistance reading of less than a couple of ohms.

    Short Circuit - Checking The Heating Element

    Often the first thing to short is the heating element, so try disconnecting that and testing again for a short circuit - if the short has gone then that would indicate that the short does lie in the element.

    You can always double check by testing the element itself - for a working element the reading you’re looking for is somewhere between 20 and 50 ohms (so obviously anything outside of that reading means you’ll need to replace the element).

    UPDATE 11/11/13 - A few folks who have no soldering or electronics knowledge have asked me about carrying out this repair on their own machines. All I can say is DON'T DO IT. Please seek the appropriate help from an experienced person. These machines contain 240VAC mains AC which is dangerous/deadly in the wrong hands.

    Why document a washing machine repair?...........Well, to any husband who wants to earn invaluable brownie points from the wife then this short article should offer expert advice by example.

    So gradually over the last two years or so, we have been experiencing a decline in the ability to use the control knob on our LG washer - Model WM2032HW. The cycle selection knob was a type that selected electronically, and the electrical contacts I figured were either wearing out or developed some issue. This control knob was integrated into an electronic "User Interface" board and needed replacing.

    How hard could it be?
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    "Whirlpool" being house hold name in washing machines had given me bad service which I never expected.

    I would like to know experience of our other members with these machines.

    Take note of the wire orientation and unclip the two black wires spanning the back of the control board from their retaining clips. Use a 3/8-inch nut driver to remove the four screws securing the control board to the washer without disconnecting any wires. Place the new control module on top of the old one
    4
    Depress the tabs on each wire connector in turn and transfer the wires from the old unit to the new control module. Ensure to press in the connectors until you feel the safety tabs clip into place. Pull the transparent water manufacturing pressure sensor tube off the connection on the upper left of the old module. Transfer it to the new module before lifting out the old module.
    5
    Position the new module into the recess and secure it with the four screws removed earlier. Clip the two black wires under the retaining clips on the upper rear edge of the module. Rotate the control panel back into position and secure it with the three screws removed earlier.
    6
    Reconnect the hot and cold manufacturing water hoses. Slide the Whirlpool Cabrio washer against the wall and plug in the power cord. Insert a load of washing and run the machine to ensure that everything is working properly

    In such a scenario an engineer would use an insulation tester such as a Megger, and this produces 500 volts for determining where the breakdown has occurred.

    Again, it’s likely to be due to the heater or heaters if it’s a washer-dryer appliance, but if the tripping is occurring during the final spin then it is the motor that is likely to be at fault - as this is where it’s being worked at its hardest during that part of the cycle.

    Step 12: Restore the power

    Plug the washer into the electrical outlet. Return the washer to its original location.


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