vehicle-mounted power inverter PCB assembly electronic manufacturing

vehicle-mounted power inverter PCBA turnkey assembly Manufacturing

vehicle-mounted power inverter PCBA turnkey assembly Manufacturing
The other side of the equation is exactly how much power your alternator is capable of putting out. You can sometimes find this number by looking at your alternator, but you may have to contact your local dealer to get a hard number. If you have trouble finding hard numbers, a car electrical shop (or any repair shop with the necessary equipment) will be able to test the real-world power output and consumption of your car.

The first step in installing a car power inverter is to decide where you’re going to put it. Some locations to consider include:

Select a mounting location

Inverters create a lot of heat, so mount yours in a spot with adequate airflow like your truck bed toolbox or on the floor behind the driver’s seat. Open the toolbox lid or the cab door when the inverter’s in use.

Run the cabling

Every vehicle is different, so I can’t give you a “one-size-fits-all” wire routing scheme. But the most important rule is to keep both cables away from the engine block, pulleys, steering components, and the exhaust manifold and pipes. And run a separate negative cable from the inverter back to the main battery. To protect the cables under the vehicle, run them (especially the positive cable) inside flexible plastic 3/4-in. conduit. (This Carlon Flex-Plus Blue product, nicknamed “smurf” conduit by electricians, is available in 10-ft. lengths in the electrical department at home centers.) Then drill two 1-in. holes in the truck bed and two in the toolbox and install electrical fittings (Photo 1). Next, mount the inverter.

When you’re done calling Baton Rouge, Giddy up, go, and roll on 18 wheeler. You’ve got places to go. Your Xantrex inverter will be on that happy journey with you.

AC wiring must be stranded copper conductors for vibration resistance and must also be protected by a conduit. Route closely to the frame. Use electrical tape over the wire nuts at the terminations because they can be loosened by vibration.
1. Use "Boat and Truck Cable" for up to 10 AWGUL listed, meets DOT specifications

2. Can Fleets Install an Inverter?
Generally speaking, fleets can install inverters, according to Carlson. “Most technicians will have no problem handling installation and we offer fleet training programs to our customers,” he said. “Just remember, you’re working with electricity, and electricity can bite if you’re not careful. It’s our recommendation that inverters over 300W feature hard-wiring and fusing.”

In addition, the inverter OEM brings solid knowledge of the installation, which allows for outstanding customer support as needed after the sale. These installations are specified and part of a process that delivers production consistency.

On the challenging side, OEMs sometimes offer multiple choices e.g. power level, wave form, charging capability etc. for a power inverter.

The customer is faced with multiple options to choose from, which requires knowledge of how the electrical system will be used, prior to ordering.

Fleets know that drivers love them, as they provide an extra measure of creature comfort that helps with driver retention,” Carlson says. “But, they can be nervous about inverters and their potential to damage the truck’s electrical system.”

Carlson often fields questions from fleets about inverters. “The distrust of inverters is really a thing of the past, if -- and I stress if -- the right inverter and installation practices are followed. Inverters can be a great asset to drivers and fleets. The key is for fleets to do their homework and know what’s best for their operation prior to making a purchase. One size does not fit all, and inverter quality varies greatly.”

Stranded copper
16 to 10 AWG
Nonmetallic
2. Use Type NM-B cable or Individual Building Wire conductors above 10AWG

UL listed
Stranded copper
Nonmetallic
3. Use conduit

Metallic: use rigid Electrical Metallic Tubing
Nonmetallic: use rigid PVC

The illustration above depicts a Xantrex inverter/charger installed on a typical heavy duty truck. The inverter/charger takes stored battery power and converts it to AC power to run appliances like TVs and coffee makers located in the sleeper cab. Inverting power from a battery bank is a quiet and environmentally friendly alternative to idling the engine to supply power to the cab.

When the truck is supplied with external AC power, at a truck stop for example, the inverter/charger takes the incoming power and recharges the batteries back to full capacity. Excess power is supplied to the cab to run appliances.

If no external AC power is available, the inverter/charger will draw 12-volt DC power from the battery banks and invert it into 120-volt AC. An internal transfer switch senses whether external AC power is present, allowing the unit to instantly switch from charge mode to invert mode when power is disconnected.

In the trunk
Underneath a seat
Inside the glove compartment
Mounted to the floorboards
Placed under the dash
“On each device you’ll see a wattage number,” he explains. “A microwave might be rated at 1,000 watts, a TV at 250 watts, and a laptop at 95. Add them up to see how much continuous power you’ll need, and then add 20%. So, in this case you’ll need just over 1,600 watts. Next, round up to find an inverter that meets your power needs. Xantrex, for example, offers an 1,800-watt unit, and that’s what we would recommend.”

While determining continuous power is an important consideration, so is “surge power.”

If you drive a truck that has space for an additional battery, it’s also a good idea to take advantage of that situation. This is especially true if you want to use your inverter when the engine is shut off, since adding an additional battery will help ensure that you don’t drain the main battery to the point where the vehicle won’t start.

The first step is simply to draw a quick sketch of where you want the outlets. The cleanest installation will be where you can find a nice flat plastic, vinyl, or other panel with a few inches of depth behind it.

[0003] The object of the present invention is to solve the drawbacks present in the prior art, and may be made of a single-stage step-down vehicle power inverter.

Most of our customers prefer to use deep cycle marine batteries with their inverters. A few advantages are:

Delivers higher peak amps faster than conventional batteries
Provides up to twice the life of conventional batteries
More consistent voltage across the discharge curve
Superior cold and hot weather performance vs. conventional batteries

We suggest Lifeline deep cycle batteries, they work extremely well with power inverters.
The following three paragraphs are from OPTIMA Batteries:

May be a single-stage step-down car power inverter, comprising a housing, one end of the housing there are mounted electrical connection, power socket and the power switch, the three-hole power socket is a socket, the electrical connection respectively positive and negative poles, one on either side of the electrical connection with the electrical connection of the power switch, the other end of the housing is mounted a drive motor, the drive motor is electrically connected to the output terminal of the micro cooling fan, the housing PWM is installed inside the integrated controller, the PWM controller integrated by fixing screws on the inner wall of the housing, said integrated PWM controller includes a reference voltage, an error amplifier, oscillator and PWM, overvoltage, undervoltage protection, short-circuit protection, output transistor and the Zener diode, the output of the integrated controller PffM are electrically connected to a reference voltage, an error amplifier, oscillator and the PWM, overvoltage, undervoltage protection, short circuit protection, output transistor, a zener diode , the Zener diode connected to the output of the damping resistor, the damping resistor is connected in parallel with the integrated controller PWM.

[0005] Preferably, the driving motor is electrically connected to the input terminal of the power supply.

[0006] Preferably, the inverter is used TL5001 chip.

Always buy a power inverter one power (wattage) size higher than needed. This will keep you from buying a new power inverter when you need just a little more power. For example if you only need 1000 watts of power, I would recommend a 1500 watt unit to allow room for growth. Going larger on the inverter by one size has little impact on the no load draw, but going to the max will cause your unit to have a larger no load draw needlessly.

Look for UL listed or CE mark other certified power inverters when available, these are often going to be better if they are certified. Although not always the case, it does hold true for the most part.

Power Inverter Installation Kits include everything you need to mount your power inverter in your vehicle. We’ve installed thousands of inverters for our fleet customers and we know what you need to do a safe, reliable, professional job. For instance, we don’t offer battery cable because it’s too stiff to work with. We use 12 feet of red and 12 feet of black welding cable because it is much more pliable to route through your vehicle. A bit more expensive, but well worth it. Blue Sea and VTE Inc.* ANL fuses and covered fuse holders are marine grade so when you mount them under your hood you can rely on them. All hardware is provided, including copper lugs, side terminal connectors, grommets, 8 ga grounding wire, loom, rubber mounting pad and nylon bolts, nuts and washers. If you have some other inverter and would like a price for a kit we could customize for you, just give us a call with details.

If a deal looks to good to be true on a power inverter, it usually is. Remember many "inverter companies" buy their stuff from China without any engineering, quality control or product input. The only thing they add to these mass created inverters is their logo. This creates a large problem when a supposed inverter manufacturer has very little testing od their product for their customer. It increases failure rates, improper ratings, shortens inverter life, and can actually damage your electronics. The point is that cheap is not better. Quality testing and engineering make a product better not price. Spend the extra money and buy a good reliable brand with a long track record of success. We recommend Go Power Inverters from GPElectric.com

Ask lots of questions about your power inverter and avoid vendors who cannot answer your queries. Many dealers just take thousands of products and add them to their "Website". They know little to nothing of what is required, so in the end will sell you anything.

Buy an inverter with a hard wire direct connect when direct wire is required in your application. Creating a pigtail for your inverter through a GFCI outlet can add another point of failure. To remove this there inverters with connections that are wire directly to the units interal wiring block.

[0007] Preferably, the resistance of the damping resistor is equal to the damping parameter circuit.

[0008] The present invention, in the casing 2 is attached PffM integrated controller 3, the output terminal of the integrated controller PffM are electrically connected a reference voltage, an error amplifier, oscillator and the PWM, overvoltage, undervoltage protection , short circuit protection, output transistor, a zener diode, the zener diode is connected to the output terminal of damping resistor, damping resistor connected in parallel with the integrated controller PWM, pressure resistance value of the damping resistor is equal to the damping parameter circuit, when the voltage generating circuit short circuit, the circuit, the damping resistor can become larger power, to the role of the protection circuit. The present invention, the structure is simple, practical, powerful, solved fundamentally due to voltage level without being able to control, electrical damage accident.

Switched or Unswitched Outlets?

Assuming you've remembered to purchase two reels (black and either yellow or red) of 10- or 12-gauge wire and an in-line fuse assembly at Pep Boys or the hardware store, you can now tap off the power. If you want unswitched outlets (which are always on, whether the car is on or not), you can simply run your two wires to the battery terminals, tapping off the power there. You should put a fuse right near the battery, at the beginning of the 12V wire.
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When considering potential installation locations, it’s important to think about both where your power input is going to come from and how easy it will be to plug in your devices. If you want to run electronics in the main cabin of your car, then a trunk installation may not be convenient. On the other hand, that may be a great location under other circumstances.

It’s also important to consider heat dissipation. Inverters typically come with built-in fans, and a lot of them are actually designed as big heat sinks. If your inverter has a fan, you’ll have to find an installation location where the airflow won’t be blocked.

Most alternators are capable of putting out more watts than the stock electronics consume, and they can typically handle additional electronics like amplifiers, but the exact output varies from one make and model to another. If you want to run a lot of power-intensive equipment off your inverter, you may need to install a high performance alternator.

Far and away, Carlson says, “what size inverter do I need” is the Number 1 and most important question he hears from fleets.

“It’s easy to say, 'Get the biggest inverter on the market and you’ll be covered for all your needs,'” Carlson says. “But that’s not the best advice. Inverter sizes range from 300-watt cigarette lighter plug-in inverters to 5,000-watt units. Each fleet should do a survey on truck size and power usage and understand how their drivers will use an inverter – what items they want powered and what items will be used at the same time. That will help ‘right size’ the inverter for your operation.”

As an example, Carlson says drivers will often run a microwave, TV and laptop all at the same time.

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In a hobby that revolves around batteries and keeping them charged, it only makes sense to have 12 volts easily accessible when you're out in the field. Topping off various types of batteries with a field charger can be a constant switching cycle when you're enjoying yourself at the field, and powering FPV monitors, ground-stations, and other 12v accessories is also quite convenient when you have a reliable power source nearby. And while it's easy to open the hood and connect your charger to the battery posts, I prefer to ratchet it up a notch and (like all my projects) go a little overboard for the sake of DIY!

In this article, I'll install a 12v power panel in the bed of my 2013 Toyota Tacoma. I find myself setting up base-camp from the bed of my truck all too often; it naturally makes sense to have power right where I need it. With an ODYSSEY 205-minute reserve capacity deep-cycle battery up front, I can easily charge big 6s packs, run lights and accessories, and even hook up a inverter and plug in a coffee maker if I'm camping... all without worrying about draining the battery too quickly.

“And, you have to be cognizant of wire-sizing and the distance between the inverter and plug-ins that can be put in the sleeper, plus the distance between the battery and inverter. There’s a lot to consider,” he said.

If you need a very high-current switched output (so that the inverter is on only when the car is on), you are going to need to use another device to turn the current on or off. The reason is that the switched wires that run from the accessory or on positions of the ignition are not going to be thick 4-gauge or 2-gauge wires. Thus, you are going to need to use a device called a starter relay (see Figure 1-21) to activate the 100A current on the power wires when the thin accessory wire goes on.

The automotive relay is a simple switch. It has four terminals (wire posts): IN, OUT, 12V, and ground. You can even see from the size of the terminals which posts activate the switch and which posts carry the heavy relay current.

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Depending on whether you want to separate the wires into different fuses or put them all together, you may be able to handle all your outlets with one long pair of wires running from front to back. Pick a continuous path for the wires to flow through the car, hopefully with a minimum of pulling up carpets or pulling down headliners.

The satisfying part of this installation is when you drill the holes. Remove each panel where you've decided you want an outlet, together with all its little screws and clips. Be careful not to lose them, as there's nothing that screams "lousy install" like a panel that never quite fits again. Once you've taken off the panel and verified that there's enough room behind the panel for the outlet, you can then draw a circle the size of your outlet on the panel and start drilling.

Plastic is very forgiving, so if you don't have a lot of drill bits—especially the large (approximately 1" diameter) needed for this install—you can use any wide metal blade with the same inner diameter to bore out your hole. Of course, your best bet is an exactly sized drill bit for the outlet (or a reamer); you'll find that the bits used to cut holes for doorknobs work well for this.

Popular speaking, the inverter is a direct current (DC) into an alternating current means (AC) of. It consists of inverter bridge, control logic and filter circuit is widely used in air conditioners, home theater, electric grinders, power tools, sewing machines, DVD, VCD, computers, televisions, washing machines, range hoods, refrigerators, VCRs, massage, fan, lighting and the like; most conventional inverter only boost function in the step-down function can not satisfy the desire electrical current, for example, automotive vehicle inverter, if the voltage is too large, can not effectively control and protection, it will damage the electrical components inside the vehicle, causing damage.

When choosing an inverter, bear in mind that the alternator usually becomes the actual power source. Standard truck alternators are often undersized for utility vehicles when inverters are added, so choose the higher output alternator option if available when specifying the vehicle. An alternative solution is retrofitting a new alternator, driven in the proper pulley ratio.

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When emailing family, checking service records, or just watching your favorite show, the last thing a driver wants to concern himself with is whether his electrical devices are working or not.

With inverter models in every major heavy truck OEM, Xantrex is the clear choice for the truck driving man. While your truck can’t make the call, Xantrex inverters have been truck driver approved since 1995.

With our strict quality control and HALT testing, Xantrex products have the reliability the man behind the wheel needs.

AC inverters come in two styles: modified and pure sine wave. A modified sine wave inverter (such as the AIMS No. PWRINV1800W; available from theinverterstore.com) is less expensive and works great with power tools. For “cleaner” power to run a computer, TV or portable tool battery charger, buy a pure sine wave inverter. Be sure it has built-in overload, over-temperature, over-and-under voltage and fault protection, as well as neutral isolation.

You’ll also need one 200-amp fuse block/fuse kit (two if you add a second battery and three if you add a battery isolator). Order separate lengths of 1/0 cable for the positive and negative connections. Adding a 100Ah valve regulated lead acid (VRLA) absorbed glass mat (AGM) battery is optional. It adds a few hundred dollars to the cost, but it helps prevent alternator overheating and helps maintain the voltage under heavy loads. Add an isolation relay at the same time to prevent draining your main battery.
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Beware of having eyes bigger than your sockets—when you see a power outlet in your car, it's very tempting to start hooking up power strips and extension cords and treating it just like wall power, but most wall outlets can easily supply thousands of watts, whereas only the biggest inverters come close to that.

n most cases, you won’t need anything vehicle-mounted stronger than 1000 watts. Some of the best power inverters you can get are reliable, portable, and easy to use. Car power inverters and home power inverters tend to look a bit different but have the same functionality. The types of uses you’ll be getting out of them is totally up to you, so here’s the list of the 7 best power inverters we could find that have excellent user satisfaction, reliability, and cost effectiveness.

If your vehicle is off and you don't have a dual-battery system [Hack #10] , you're probably not going to be able to start your car for long if you use a huge inverter. Sustaining 1200W requires 1200W / 12V = 100A. As discussed in the previous hack, conventional batteries might be able to put out 25A for 2 hours, but a 100A draw is like cranking your car to start it—something batteries are designed to do for only about 30 seconds. If you're running a huge inverter without a huge secondary battery, you're going to need to leave the engine idling while you run your devices.

This unit converts 12V DC to 120v AC power. All of this can be accessed from either the two power outlets OR, the two USB power outputs. A wired remote control is included, allowing you to adjust variable settings. To keep your product protected, you can view the status of the inverter on a small blue lcd screen located by the outlets. Some of things you’ll be able to see are “overload”, “temperature, and “short circuit” status indicators.
Regarding cost, the price gap has narrowed, and today most higher-wattage sine wave inverters cost about 15- to 20-percent more than a modified inverter. “With a sine wave unit, you’ll notice a slight decrease in the efficiency rating, since electronics within the inverter use power to keep electrical levels consistent,” Carlson said.

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DC Link capacitor used on solar wind power inverter, EAS system, ranging from 8uF to 100 uF, 450vdc to 1100vdc
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BESTEK 150W Car Power Inverter with 2 AC Outlet and 2 USB
China BESTEK 150W Car Power Inverter with 2 AC Outlet and 2 USB
Prosperousoem Custom Made PCB Manufacturing and Electronic Product Assembly PCBA in China
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Shenzhen Flying Technology Co., Ltd.
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The advice in "Gauge Your Wires" applies vehicle-mounted here—you want to pick a wire thickness that can handle all your devices. If you figure that each gadget draws perhaps 2A, and you plan to add 5 outlets, then a 15A or 20A fuse should be enough to handle them (and their spiking current demands when you first plug them in or turn them on), and you should have wire that can handle all this (perhaps 12 gauge or 10 gauge).

You can purchase car adapter outlets from Radio Shack, Pep Boys, and even Wal-Mart. The auto stores are likely to be cheaper and have more accessories. You want to find outlets that are designed for tidy installation in a pre-drilled hole, and if you're lucky you will find something in stock that you can use.

If not, your best bet is the dealer—any dealer. Most new cars have an option vehicle-mounted for these power outlets, and a little rubber cap that says "12V." These units are designed to flush mount in a hole in the plastic. You can just go to a dealer and say "I need a 12V power outlet insert," and mumble when they ask you what car it's for. The part should probably cost around $10–15.

If you're still trying to leave town on schedule, you may want to just grab an external adapter from Pep Boys and go. Later, when you have time, you can do the clean installation described in the next section.

Drilling Holes
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This technique is the way most vehicles in the US are wired. That is, all circuits for starting, lighting, radio and other entertainment appliances all have their negative power terminals vehicle-mounted connected to the frame. This makes things easy. Only one wire has to be routed all the way to the battery. A short wire from the inverter gets connected to the frame for a secure connection. Another consideration is the type of wire insulation. If the wires are routed near components that get hot like the exhaust system or engine, make sure the insulation is rated for high temperature.

Wire Gauge and Lengths

Tires are the most frequent failure-mode during overland travel. Selecting the correct tires for the load and terrain is essential for reliability and traction. It is recommended that the tire height not increase more vehicle-mounted than two-inches larger than the largest standard tire for that vehicle in stock configuration. It is also recommended that the tire width increase be limited or if possible, kept at the same width as stock. This will allow full compression travel and full turning radius. Select the tread design based on the environments you will likely be traveling in. Match the load rating to GVWR and ensure that only LT (Light Truck) tires are used.

Along with a quality tire, a means of vehicle-mounted adjusting tire pressure and repairing punctures will be a frequent requirement. A good compressor should be fitted to the vehicle, along with an efficient means of deflation/adjustment (or else the tendency will be not to deflate them). A comprehensive tire repair kit should be a permanent addition to the vehicle kit.

Determining the correct gauge of wire for powering inverters is a result of resolving the following factors that affect voltage drop in the length of wire under load.
A. Maximum Amps
B. Length of wire
C. Maximum voltage loss in percent (usually not more than 5 percent if the batteries are not simultaneously charging).
Most installations can be up to 15 percent cable loss if the batteries are also being charged. For the inverters described above, the largest capacity inverter is 400 Watts. So let’s calculate the vehicle-mounted wiring two ways. The first way uses one wire that goes all the way to the Positive battery terminal. The maximum distance for a typical vehicle is 20 feet, including extra wire to route around structures in the vehicle.
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These “disassemble” by inserting a flat screw driver between the “catch” and the contact. Then remove the contact from the unit.

But please, for larger inverters that require hard-wiring, fusing, voltage-drop calculations, and knowledge of UL standards and the National Electrical Code for AC and DC systems, I cannot stress vehicle-mounted enough how important it is to get it right the first time.

The Hack: Wall Outlets in Your Car
If you really want to do a high-quality installation of power outlets, make sure that all your power vehicle-mounted supply issues are taken care of: that you have a strong enough battery to power these outlets for a while (or a secondary battery that can be completely discharged), or that you power the outlets only when the car is on.

If you have a very strong inverter but only a single battery, you probably want to make sure the inverter only powers on with the engine. First, to make sure that you won't drain your battery while driving, read "Upgrade Your Car's Alternator" [Hack #9] . Then, because you need to run a thick cable to supply 100W or more to the inverter, read "Gauge Your Wires" [Hack #3] .

However, in most cases, modified sine wave power is just fine in operating most electronics and appliances with the exception of few sensitive applications, according to Carlson.

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An inverter takes its power vehicle-mounted from, for example, a 12-volt battery. Inverters are most often used where the AC loads are relatively light or of a short duration. Inverters can be a very heavy battery drain. One loose rule of thumb is that it takes 10 amps input from a 12-volt battery for every 1-amp output at 120 volts.

First you must define the size, type and “duty cycle” of the vehicle-mounted AC loads to be powered. Analyze all of the load requirements – from heavy-duty uses like pumps, hydraulic lifts, ventilators and heaters to lower power loads such as test equipment or work area lighting. Future vehicle-mounted requirements should also be considered. Calculate the duty cycle or ratio of time on vs. time off of the particular load. Sometimes, power may be needed intermittently just to momentarily operate a piece of test equipment or pump water from a manhole. Other applications may require a constant source of power such as running a ventilator for underground work or work area lighting at night.

ire gauges for small inverter installations are based on the length of the wire, and the maximum amps the wire has to carry. There are two ways to wire to a battery. The first way is to have both positive and negative wires from the inverter be routed all the way to the battery. This method is used aboard vessels that may not have a continuous metal frame that is connected to the Negative terminal of the battery. Often these wires are heavier, so excessive voltage losses do not occur. The most common way to connect the inverter to the battery is used in vehicles that have frames that are electrically connected to the Negative terminal of the battery. This makes any part of the vehicle frame a negative terminal for the battery.

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Carlson said there is a bevy of considerations to make when installing an inverter, starting with where it should go and making sure there is adequate ventilation to allow heat to dissipate.

Larger inverters can supply power in the range of 1000 or more watts. As a cost-saving measure, these inverters are generally without the positive and negative cables as a cost saving measure, so the customer has to purchase them separately or fashion a set themselves.
Besides differing in power capacity, inverters differ in the shape of the electric wave they produce.

Pure sine wave inverters, which generally cost more, produce power in a smooth wave form like what is produced by the electrical utilities, and are recommended for sensitive or delicate electronic devices.
Square wave inverters, which generally cost lost, produce power in a wave form that looks a bit choppier than a perfectly smooth wave, but tries to match it closely. In some devices this results in a buzzing or humming noise.

f you’re looking for an even more portable power inverter, BESTEK 200W inverter should do the trick. What’s unique about this product, is it’s sheer size. About half a foot long, 3.3″ inches wide and 1.4″ inches tall makes it one easy product to carry around. It can provide up to 200 watts of continuous power, and up to 500 watts of peak power. Great for charging small to medium sized electronic devices, you can use the included 3 power outlets, and 4 USB power ports. Simply hook up this power inverter into any cigarette lighter, and you’ve got good running AC power to power up your electronic devices.

Also for around 25 dollars or so, you can’t beat the price. More than 500 individual user reviews have given it an excellent rating!

You can mount the relay in the trunk or the front of the vehicle; it's probably easier to mount it in the trunk if that's where you're mounting the inverter. Because other devices (such as amplifiers) will want access to the unswitched high-amperage 12V, you should supply them first and then route the power into this relay, and then to your inverter.

At this point, your inverter will turn on when the car key is in the accessory position or when the vehicle is on. If you want to make sure that it is on only when the engine is actually on, you will need to consult your vehicle's manual or an installer, who can find a switched 12V connection that's on only when the car is on.
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Connecting Batteries Together in Parallel
If your battery application requires more starting power or reserve capacity you can install multiple batteries together in parallel by connecting the like terminals together (positive to positive / negative to negative). Each time you add a battery in parallel you increase the CCA and Reserve Capacity, the voltage remains at 12 volts. For example, two OPTIMA® 34/78’s in parallel will provide 1600 CCA and 208 minutes reserve. Three in parallel provides 2400 CCA and 312 minutes of reserve. If you have any questions about multiple battery installations, contact an appropriate automotive service center.

Outdoor All-In-One Wall-mounted (Portable) Electric Vehicles Charger is used for electric vehicle charging power supply of distributed charging network. It can deploy charging network rapidly and effectively, providing high-power quick charging service for electric vehicles. The Outdoor All-In-One Wall-mounted DC Charger consists of charging connector, rectifier modules and charging control billing system. It is applicable to urban traffic charging stations, residential private parking place and enterprises’ parking lot etc.

Suggestions for connecting batteries in parallel

Use batteries of identical make, model, and age.
Make sure cable gauge is sufficient to handle the higher current flow.
Prevent cables from shorting (do not allow them to rub against the vehicle body).
Use only high quality connectors, clean all contacts prior to installation.
Periodically check all connections for snugness.
If you are unsure of this procedure, contact your automotive service center.

[0004] To achieve the above object, the present invention employs the following technical solutions:

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SGX cross-linked polyurethane cable complies with SAE J-1127 and vehicle manufacturer requirements.
SGX insulation meets the high temperature requirements (125°C.) of J-1127.
Refer to AN102 to determine the proper gauge cable and fusing for your application.
Sensata can supply complete cable assemblies with fuse and fuse holders.
2. Cabling diagrams

Figure 2 and 3 are diagrams for a smaller inverter (1000 Watt or less) where no auxiliary battery is being installed.
Figure 4 is a diagram for a larger inverter (1000 Watt or more) where one or more auxiliary batteries are being installed.
Figure 5 is a diagram for a larger inverter where one or more auxiliary batteries are being installed and cabling is to the OEM battery.
3. Routing the cables
Refer to Figure 1. Run both charging cables directly to the alternator. Do not use the vehicle chassis as a conductor.

When going through a partition, use a protective rubber grommet to prevent abrasion of the insulation. Seal the excess opening with caulk to prevent fume entry.
When routing under the vehicle, secure the cables with clamps every 18 inches, to prevent a snag. Keep the cables away from the drive shaft, exhaust system, and fuel line.
When routing in the engine compartment, use high temperature (300°C.) loom and route the coolest way possible.
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This car-as-generator approach is the same one taken by bigger work trucks and pickups. When they need to power high-voltage AC power tools, they have an inverter professionally installed in the truck and have power outlets right on the back of the vehicle. In RVs there are power outlets as well, and these run off either the power of the engine, a bank of batteries charged by the engine, or a separate, more efficient generator that runs off the gas (or even another fuel, such as propane or diesel).

perators can configure the VSI-10 for either external or internal ground vehicle mounting scenarios and customize the packaging to fit any required space. Reduced weight, flexibility, and clean power are just a few of the things that make this a state-of-the-art power solution.

Where do you stand on a scale of 1-10 as far as proven qualifications are concerned, and then subtract two points for safety. If you’re not an 8 or higher, please back away slowly and put the multi-meter down.

In all seriousness, electricity is dangerous! If you’re working on a 12-volt lighter plug or a 300W inverter for the laptop, well then knock yourself out.

I always have used this type of “Quick Connect” and installed it under the bunk; between the battery and inverter.
You can buy these at NAPA Auto Parts stores. This one is larger than needed, because when I went to purchase one, the NAPA store didn’t have a smaller one in stock.

If you want power under your belt, the KRIEGER 2000 watt car inverter is exactly what you need. By simply looking at the image where we reference the items you can run from 2000 watt inverters, you’ll see anything from electric chainsaw’s, microwave ovens, hair dryers, chest freezers, iron’s and much more.

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Split phase output off alone inverter with AC bypass

If you want switched outlets that have power only when the car key is in the on or accessory positions, you'll need to locate a wire that has 12V only when the car is on. The color of this wire varies from car to car. Also, in this case, you don't need to use a fuse—and you may want to match the diameter of the wire you find to tap off of. (It's pointless and possibly misleading to use a thicker gauge of wire to connect to a 10A fused accessory wire.) If, however, you plan to upgrade later, running thicker wire won't hurt—as long as you don't later look at the thick wire and think "Okay, looks thick enough for my power drill," fire up the drill, and melt the accessory wires it's attached to.

You'll find switched 12V wires in , in the dashboard, behind the radio, and behind the ignition switch itself. Your best bet in this case is to get a Chilton's or other car manual for your vehicle so you know exactly what you're hooking up to and sharing power with and can choose a red accessory wire that has a nice big 15A or 20A fuse on it.

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